Step 6. HMI- Execution
Last updated
Last updated
Once the scheduling is completed the production order will be available on the HMI .
Click on Connect Now button. Enter both machine code and select plant from dropdown .User can also scan the machine QR code.
Click on the dot icon to expand the screen to show the work order details and execution steps.
You can find the scheduled order under “upcoming work orders“:
Consider casting process for manufacturing a product and assume it has the following operation types.
Step 1: Select the Tool Mounting operation from the right side and enter the user id (as per the role) to proceed.
Step 2: Click on the Start button to initiate the Tool Mounting process. Once successfully initiated you should get a successful message.
Step 3: Click on the Next button to perform the procedures.
Mark each step mentioned in the SOP checklists. Previous button can be clicked to traverse to previous steps. Click on save button.
Step 4: Once checklist has been successfully marked we can click on Finish button to stop the process..
Once Tool Mounting is completed move to the second operation –Machine configuration. Select the Machine Configuration operation from the right side and enter the user id (as per the role) to proceed.
Step 1: Click on the Machine Configuration card from the right side panel.
Click on the Start button to start the execution. Machine Configuration settings have been already completed during the SOP set up.
Step 2: Click on the chat icon which will open a pop up, where the user can enter the remarks.
Step 3: Click on Stop button to complete the machine configuration execution.
Once the Machine Configuration has been completed move on to Quality Check .
Step 1: Click on the Start button.
Once execution started a notification toast message will be displayed as shown in below fig.
Step 2: Sample collection for quality check can be done from here. Click on Collect Sample.
Sampling instructions has been already done during SOP set up will be displayed by default.
Step 3: Click on the sample card to enter remarks. Click on ADD button.
Colour code :
If sampling instructions have been added during scheduling the same will be reflected here
Once sampling instructions are added
If a new sampling instruction need to be added
Step 4: As we can see from the below image if a new sampling need to be done click on the Add Sample button.
Step 5: Click on the Back button to Approve / Reject the QC sample.
The added samples will move to the Pending state. Now based on the role the samples can be approved or rejected.
Step 6: Click on the Product no. on the card to approve/reject the sample.
Step 7: For each of the options update the status as OK or Not OK .Once for all the options is marked as OK then only Approve button will get enabled.
Step 8: Finally for Gauge option , select ‘No deformation of the Product ‘ and then approve QC . Click on Approve button.
Step 9: Now in QC screen the status of the work order would be Approved.
Now move on to the next processing step.-Die casting
When you click on the Pause button above popup will display to enter the downtime reason. User can select the appropriate downtime category /reason from master. (Event - >Downtime Category).
Click on save button.
After the downtime user can start the execution again by clicking Start button.
Once the operation is completed click on the Finish button .It asks a confirmation to complete the operation or not.
Now move on to Packaging process.
Based on the work order definition in the ERP system user can see sub work orders. Click on each sub work order to add package.
If the work order has no sub work order concept, a single sub work order is created in backend which will not affect process in any way.
Now the user can select the packaging type as Trolley, Pallet and Box.
The user if add packaging rule in Packaging Rule Master it can be selected which will prefill predefined packaging rule for the article in work order.
Click on the packaging options.
Enter the Handling Unit Code to proceed.
Select the Sub work order and click on Continue.
As illustrated in the above image sub work order has been allocated to the selected package.
Unit Filled option can be selected to mention that packaging unit is fully occupied. Click on the Unit Filled button.
User cannot allocate same packaging unit code to different sub work order. Error message as shown below will be displayed to the user.
Once the packaging unit is filled the Book In option will be visible to user.
BookIn helps user to carry out the booking process for the finished or semi-finished products.
Click on Book In as shown in the above image .
Enter the fields and click on BOOK IN.
Once the BookIn has completed we can stop the Die-Casting process. Click on YES to continue
It opens another popup were user need to confirm either finish execution, or reschedule.
The next action on work order can be stated:
Work order completed
Reschedule the work order
A work order if needs to be stopped due to tool repair and a new work order needs to be started in the same machine
Click on submit to confirm the process
If the user has selected to reschedule the process work order will be created with a new version ID and will be available from the Scheduler, and then continue with the scheduling process.
Once the Die-Casting process is completed the attached tool can be unmount and release.
Tool will be unmounted when:
Work order completed.
Tool Cleaning in between or after finish of a work order
Tool Maintenance
Tool Breakdown
Tool Repair
Tool Replacement
Click on the Tool name
On click of the tool below pop-up will display where we can identify the current location of the tool.
On unmount, the following options will be listed in the pop-up.
For example if the tool need to be send for cleaning below process should be followed.
Define the next action to be followed after cleaning activity is completed. Assume we need to send the tool for ToolShop.
The user can always change the kanban location in Tool Card.
Click on Save.
Once the tool unmount request is generated the information is send to the kanban board from there users will be able to do the tool delivery.
Once the kanban delivery is completed tool will be in Tool Shop-Update Status . From there drag the tool from Available to Cleaning section and click on Confirm .
Once the cleaning activity is completed user can move the tool back from Cleaning to Available state.
Now the tool is on the Available card.
Click on the Tool card to view the details.
Here a kanban card will be generated to move the tool location to Tool Shop.
Move the tool location to Tool Shop through the kanban delivery.
After the selection of the new work order, the flow is the same.
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