Total Productive Maintenance (TPM)

App name: TPM

🔭 Business purpose

Maintenance is a key part of Asset management. As Machines are getting more sophisticated their maintenance also gets digitalized. There are clear guidance provided by Machine manufacturers on maintenance in the form of Lubrication charts, Oil changes, Cleaning or regular maintenance. Manual handling of these activities are complex as more machines are added and more users needs to be trained.

~80% of SMEs lack a clear strategy or approach to maintain their critical assets.

🍕Benefits

• Convert all maintenance manuals into a clear interactive digital operating procedures with step by step instructions.

• Ability to schedule activity and automated generation of task list by responsible groups

• Ability for users to attach, images, audio and video snippets to collect details

• Clear dashboards indicating Asset maintenance status, Overall equipment efficiency, Mean time between failures, Mean time to response etc.

• Fully web based - Access on any digital device of choice.

Attach a QR code on the asset - Maintenance team can simply scan and perform their maintenance task

Step 1: Maintain Master Data

1. Maintain Group Master

2. Maintain User Master

3. Maintain Reason Master

4. Maintain Machine Master

5. Maintain Activity Master

6. Maintain Procedure Type Master

7. QR Code Generation for Machine Master (Optional)

Step 2: Maintain Standard Operating Procedure

1. Maintain TPM SOP
2. Approve, Reject & Activate TPM SOP
3. TPM SOP Preview
4. Maintain Object Explorer
5. Maintain and Schedule TPM Activity

Step 3: Perform Maintenance

1. Execute TPM activity