Supporting app , it comes along with DWI subscription.
Configure SOP either manually or through excel template upload. Refer
Step 1: Go to Manufacturing
Step 2: Go to Digital Work Instruction
Step 3: Click on SOP
Step 4: Click on Add SOP to configure manufacturing SOP
Step 4.1: Add New SOP
Step 4.2: Add Operation
Multiple Operations can be added for a SOP, based on final product requirement.
The Operation Type can be selected from a list such as Die-casting, Shot blasting, trimming etc. Refer Operation Master- Operations Master
Allow Parallel - The operation can be made parallel with another operation if the toggle button is set to True.
Auxiliary - The operation performed using an auxiliary tool/machine
Repeatable - The operation if repeatable, the frequency type has to be mentioned.
Optional - If the toggle button is set to True, the entire operation can be skipped in HMI
2 Step Booking -
The assets (tools, machines, components etc.) to be used in the operation can be selected.
Step 4.3: Add Procedure
Procedures can be added for each operation. Based on the final product requirement you could add multiple procedures as mentioned below.
e.g. For Die-Casting operation following are the few commonly used procedures .
The Procedure Type can be selected from a list such as Tool Mounting, Machine Configuration, Standard Quality Check, Die-Casting Execution, Tool Unmounting etc. Refer Procedure Type Master- Procedure Type Master
Estimate Master - The time for the procedure can be a fixed time, per quantity time or from estimate master. Refer Estimate Master.
Step 4.3.1: Add Steps for each Procedure
Steps/Checklists are added for each procedure. The content within each checklist can be added through the checklist item. Multiple checklists can be tagged for each item. Refer Check List
Step 3.4: Submit SOP for Approval
Once all requested procedure and steps are maintained properly, go back to the procedure page and submit the SOP for approval.
After submit request for APPROVAL, SOP version will be high lighted as below
Step 3.4: Approve or Reject submitted SOP
After request has approved , SOP version will be high lighted as below
Step 3.5: Request for activating SOP
After activation request SOP version status will changed as below
Step 3.6: Activate SOP for Production use
After activate, SOP version will be changed to Green Color. This SOP version can be used for production.
The SOP can be set as a default SOP in case multiple SOP versions are active (which has similar combinations).
Make sure operations are mapped correctly for each Procedures in Procedure Type Master as shown below image
Make sure machines are mapped in Production Line Master as shown below image
After activate, SOP version will be changed to Green Color. This SOP version can be used for production.
